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Exam Code: NACE-CIP3-001 CIP3
Exam Name: Senior Certified Coatings Inspector (CIP Level 3)

- Hazard identification
- risk assessment
- PPE selection
- confined space entry
- ventilation requirements
- fire/explosion prevention
- chemical handling
- emergency response
- lockout/tagout (LOTO)
- OSHA/MSHA regulations
- safety data sheets (SDS).
- Personal Protective Equipment (PPE)
- Material Safety Data Sheet (MSDS)/Safety Data Sheet (SDS)
- Threshold Limit Value (TLV)
- Permissible Exposure Limit (PEL)
- Confined Space Permit
- Hot Work Permit
- Hazardous Material (HazMat)
- Flammable Limits (LEL/UEL)
- Ground Fault Circuit Interrupter (GFCI).

- Pre-inspection planning
- quality control/assurance plans
- inspection scheduling
- defect classification
- non-conformance reporting
- root cause analysis
- inspection hold points/witness points
- data collection/trending
- audit procedures.
- Inspection and Test Plan (ITP)
- Non-Conformance Report (NCR)
- Hold Point (HP)
- Witness Point (WP)
- Quality Assurance (QA)
- Quality Control (QC)
- Pareto Analysis
- Corrective Action/Preventive Action (CAPA)
- Key Performance Indicator (KPI).

- Electrochemical principles
- corrosion mechanisms (uniform
- pitting
- galvanic
- crevice
- microbiologically influenced)
- environmental factors (pH
- salinity
- temperature)
- corrosion rate calculation
- cathodic/anodic protection
- material selection for corrosion resistance.
- Anode/Cathode
- Polarization
- Galvanic Series
- Pourbaix Diagram
- Corrosion Potential (Ecorr)
- Overpotential
- Sacrificial Anode
- Impressed Current Cathodic Protection (ICCP)
- Hydrogen Embrittlement
- Stress Corrosion Cracking (SCC).

- Weather monitoring
- dew point calculations
- humidity/temperature limits
- contamination control (salt
- dust)
- wind effects
- seasonal restrictions
- environmental compliance (VOC emissions)
- post-application curing conditions.
- Dew Point (DP)
- Relative Humidity (RH)
- Surface Temperature (Ts)
- Delta T (ΔT)
- Salt Contamination Test (Bresle Method)
- ISO 8502-6
- Volatile Organic Compound (VOC)
- Photoionization Detector (PID)
- Psychrometric Chart.

- Abrasive selection/blasting methods
- cleanliness standards
- profile measurement
- dust/dust-on-blasting assessment
- post-cleaning verification
- waterjetting/ultrasonic cleaning
- substrate inspection (cracks
- laminations).
- Sa 2.5 (ISO 8501-1)
- SSPC-SP 10 (Near-White Blast)
- Anchor Profile/Roughness
- Replica Tape (Press-O-Film)
- Comparator (Rubert/Garage)
- Chloride Contamination
- Flash Rust (FR)
- Water Solubility Test
- Dry Film Thickness (DFT) Gauge Calibration.

- Coating types/formulations
- compatibility/intercoat adhesion
- curing mechanisms
- failure modes (blistering
- cracking
- chalking)
- destructive/non-destructive testing
- holiday detection
- adhesion pull-off tests
- thickness measurement.
- Epoxy
- Polyurethane
- Alkyd
- Intumescent
- Cross-Linking
- Dry Film Thickness (DFT)
- Wet Film Thickness (WFT)
- Holiday Detection (Low/High Voltage)
- Pull-Off Adhesion (ASTM D4541)
- Pinholing
- Orange Peel
- Runs/Sags.

- Mixer/thinner ratios
- pot life monitoring
- spray techniques (airless/ conventional)
- brush/roller application
- multi-coat sequencing
- overcoating intervals
- environmental adjustments
- equipment calibration/maintenance.
- Volume Solids (VS)
- Theoretical Coverage
- Sag Resistance
- Leveling
- Spray Tip Size/Pressure
- Pot Life
- Induction Time
- Recoat Window
- Spray Booth
- Airless Spray (HPLV).

- Record-keeping protocols
- daily logs/reports
- photographic evidence
- specification compliance tracking
- chain-of-custody
- digital tools/software
- legal/archival requirements.
- Inspection Report
- Daily Log Sheet
- As-Built Drawings
- Material Certification (MTR)
- Batch Certificate
- Electronic Data Management System (EDMS)
- Signature Authority
- Retention Period
- Audit Trail.

- Industry codes/specs interpretation
- SSPC/NACE/AMPP/ISO harmonization
- qualification of procedures
- updates/revisions
- application to projects.
- SSPC-PA 2 (Procedure for Determining Conformance to DFT)
- NACE SP0178 (Design
- Fabrication
- and Surface Finish of Metal Tanks)
- ISO 12944 (Corrosion Protection of Steel Structures)
- ASTM D4417 (Profile Measurement)
- C5M (Very High Corrosivity - Marine).

- Leadership/supervision of inspectors
- communication protocols
- conflict resolution
- training/mentoring juniors
- multidisciplinary coordination (applicators
- engineers).
- Chain of Command
- Situational Leadership
- Team Building
- Delegation
- Performance Feedback
- 360-Degree Review
- Stakeholder Engagement.

- Conflict of interest management
- confidentiality
- impartiality in reporting
- professional conduct codes
- whistleblowing
- integrity in certifications.
- Code of Ethics (AMPP)
- Conflict of Interest (COI)
- Due Diligence
- Professional Integrity
- Bribery/Anti-Corruption (FCPA)
- Disclosure Statement.